Glass Wool Insulation Products: Factory Capacities & Pricelist

High-Density Architectural & Industrial Insulation Systems by Kingflex Insulation Co., Ltd. Discover custom-engineered solutions for thermal control, acoustic damping, and extreme temperature containment.

Over 40 Years of Industrial Leadership

Established under the aegis of the renowned Jinwei Group (founded in 1979 as the pioneering manufacturer of thermal insulation materials north of the Yangtze River), Kingflex Insulation Co., Ltd. has evolved into a global powerhouse. Operating from Dacheng, China—the recognized capital of green-building materials—we are a fully integrated research, development, production, and trading conglomerate.

At our core, we target structural energy efficiency and system safety. By providing bespoke consulting, pioneering laboratory engineering, streamlined factory runs, and global logistics, Kingflex designs integrated systems that satisfy modern green architectural and complex industrial requirements.

Kingflex Corporate Headquarters and Factory Floor

Historic Integrity

Founded on a legacy that dates back to 1979, our industrial practices inherit four decades of thermodynamic breakthroughs, establishing our authority in the global HVAC and mechanical insulation sectors.

Elite Engineering Team

Our dedicated engineering cohort includes 8 professional R&D material scientists, 6 international logistics coordinators, and over 230 highly trained operators maintaining rigorous production standards.

Institutional Accreditation

We are a designated production enterprise certified by the Ministry of Energy, the Ministry of Electric Power, and the Ministry of Chemical Industry, serving structural projects globally.

600k+ m³

Annual Production Capacity

66+

Countries Exported To

40+ Years

Group Industrial Experience

5 Lines

Large Automatic Assembly Lines

The Physics of Thermal Insulation: Glass Wool vs. Elastomeric Rubber Foam

Understanding heat transfer mechanics, moisture barrier properties, and fire-safety dynamics to select the optimal material for structural environments.

Understanding Heat Transmission & Dissipation

Thermal insulation materials function by interrupting the three paths of heat transfer: conduction, convection, and radiation. Glass Wool and Elastomeric Rubber Foam handle these processes using distinct physical geometries:

  • Glass Wool: Consisting of long, tangled borosilicate glass fibers bonded together with thermosetting resins, this structure traps pocketed air. Because air has a thermal conductivity ($\lambda$) of approximately $0.026 \text{ W/(m}\cdot\text{K)}$ at room temperature, these dead-air micro-cells resist convective heat transfer. Glass Wool is ideal for high-temperature and acoustic damping settings due to its high density, porous structure, and non-combustible base.
  • Elastomeric Closed-Cell Rubber Foam: This material features a closed-cell matrix containing millions of microscopic, gas-filled bubbles. This design restricts water vapor ingress, achieving a high resistance factor ($\mu \ge 10,000$). Because moisture lowers insulation efficiency (the thermal conductivity of liquid water is roughly $0.6 \text{ W/(m}\cdot\text{K)}$, 23 times higher than dry air), maintaining a dry insulation layer is critical for HVAC systems operating below ambient temperatures to prevent condensation and pipe corrosion.
Testing laboratory evaluating thermal conductivity
Performance Metrics Kingflex Glass Wool Insulation Kingflex Elastomeric NBR/PVC Foam Typical Industrial Rock Wool
Primary Material Base Inorganic Silicate / Recycled Glass Cullet Nitrile Butadiene Rubber & Polyvinyl Chloride Basalt Rock and Slag
Thermal Conductivity ($\lambda$ at 20°C) $0.034 - 0.042 \text{ W/(m}\cdot\text{K)}$ $0.032 - 0.035 \text{ W/(m}\cdot\text{K)}$ $0.038 - 0.045 \text{ W/(m}\cdot\text{K)}$
Service Temperature Limit -120°C up to +400°C -40°C up to +105°C (Up to -200°C for Cryogenic Systems) -250°C up to +850°C
Water Vapor Permeability Porous (Requires external vapor barrier jacket) Closed-Cell Matrix ($\mu \ge 10,000$, self-contained barrier) Porous (Hydrophobic additives available)
Fire Classification Class A1 / Class 0 (BS 476 Part 4/6/7) Class V-0 (UL94), Class 0 / Class 1 (BS 476 Part 6/7) Class A1 Non-combustible
Acoustic Damping (NRC) $0.80 - 1.00$ (Exceptional structural absorption) $0.40 - 0.65$ (Medium frequency damping & anti-vibration) $0.85 - 1.05$ (Excellent sound transmission blocking)

China Industry 4.0: Supply Chain Resilience & Manufacturing Advancements

Our five automatic assembly lines produce over 600,000 cubic meters of high-performance thermal insulation annually.

Kingflex Manufacturing Line

Automated Vulcanization & Foaming

Our automated production lines employ precise temperature controls to produce rubber foam sheets and tubes with a uniform closed-cell structure, ensuring consistent thermal and structural properties.

Quality Control Testing Lab

Rigorous Quality Control

We test every production batch using thermal conductivity analyzers, smoke density chambers, and compression testing rigs to verify compliance with global safety and performance standards.

Raw Material Processing

Integrated Supply Chain

Located in the Dacheng green-building materials cluster, we maintain direct partnerships with raw material suppliers to ensure production continuity and stable product pricing.

Kingflex Material Laboratory Testing Instruments

Advanced R&D and Testing Capabilities

Our modern laboratory is staffed by 8 material science engineers focused on thermal insulation development. Key research areas include:

  • Low-Smoke Zero-Halogen (LSZH) Elastomers: Developing materials for high-safety marine, underground railway, and cleanroom environments.
  • Aerogel-Infused Composites: Developing silica aerogel integrations to improve thermal performance at reduced thicknesses.
  • High-Temperature Bio-Soluble Glass Fibers: Optimizing glass wool formulations to ensure biosolubility while maintaining mechanical strength up to 450°C.

Engineering Specifications: Black Rubber Foam Sheet & Tube Systems

Technical data for engineering designs, HVAC project submittals, and mechanical insulation systems.

Black Rubber Foam Sheet Roll Colored Rubber Foam Roll

Black Rubber Foam Insulation Sheet Roll

Kingflex elastomeric sheet rolls are formulated for large-diameter pipelines, rectangular air ducts, tanks, and structural vessels.

  • Material: NBR / PVC Copolymer base
  • Thickness: 6mm to 50mm options
  • Density Range: 40 - 55 kg/m³
  • Operating Temp: -40°C to +105°C
  • Closed-Cell Rate: Over 98%
  • Resilience Rate: Compression recovery over 80%
Black Rubber Foam Insulation Pipe Insulated pipe fittings

Black Rubber Foam Insulation Pipe / Tube

Pre-extruded elastomeric tubes designed to fit over copper, carbon steel, and stainless steel piping to control condensation and reduce heat loss.

  • Wall Thickness: 9mm to 40mm options
  • Inner Diameter (ID): 6mm to 114mm (For standard pipe sizes)
  • Flame Retardant: Self-extinguishing chemistry
  • Thermal Conductivity: $\le 0.034 \text{ W/(m}\cdot\text{K)}$ at 0°C
  • Moisture Resistance: Vapor permeability coefficient $\ge 1.0 \times 10^{10}$
  • Application Ease: Highly flexible, slides easily onto bends
Rubber foam pipeline installation closeup
Ductwork insulated with rubber sheet
Mechanical room insulation work
Finished pipe line insulation insulation jacketing

Macro Industry Solutions: Engineering Applications

How Kingflex insulation systems contribute to safety and performance across architectural and heavy industrial sectors.

1. Central HVAC Systems

Challenge: Large commercial developments suffer from energy loss and duct condensation, which can lead to mold growth and compromise indoor air quality.

Solution: Kingflex NBR/PVC closed-cell sheets and pipes prevent condensation on chilled water pipes and air ducts, maintaining thermal performance and protecting indoor air quality.

2. Cryogenics & LNG Systems

Challenge: Ultra-low temperature pipelines (-160°C to -200°C) are prone to severe pipe corrosion under insulation (CUI) and heat ingress.

Solution: Kingflex flexible cryogenic elastomeric insulation systems provide multi-layered, vapor-tight insulation that prevents moisture ingress and thermal bridge failures.

3. Commercial Construction

Challenge: Multi-story hotels, medical facilities, and commercial centers require Class-A fire protection and mechanical noise control.

Solution: Kingflex glass wool blankets combined with acoustic rubber foam sheets provide a dual-barrier system for fire safety and mechanical sound insulation.

Commercial HVAC installation project
Industrial steam lines insulated
Hotel ventilation ducting isolation
Shipboard insulation system

Global Procurement Guide & Pricelist Variables

Understanding cost structures, procurement logistics, and specification requirements for large-volume industrial purchases.

Why Do Insulation Quotes Vary?

For industrial buyers, procurement cost is a key factor. Material pricing is influenced by several technical variables:

  • Bulk Density: High-density glass wool ($48 - 96 \text{ kg/m³}$) requires more raw material per cubic meter than low-density rolls ($16 \text{ kg/m³}$), increasing thermal performance and cost.
  • Raw Elastomer Costs: For rubber foam products, fluctuations in Nitrile Butadiene Rubber (NBR) and PVC markets directly affect base pricing.
  • Flame-Retardant Chemistry: Products meeting BS 476 Class 0 and UL94 V-0 require additional flame-retardant additives, which increases manufacturing costs compared to standard Class 1 products.
  • Functional Facing Materials: Adding protective layers like aluminum foil, reinforced FSK jackets, or self-adhesive backings increases labor and material costs but reduces on-site installation time.

Kingflex Volume Optimization Solutions

As a combined manufacturing and trading business, we help buyers optimize project costs through:

  • Nested Tube Shipping: Packing smaller diameter tubes inside larger ones reduces shipping volume by up to 35%, lowering sea freight costs per cubic meter.
  • Direct Port Access: Our proximity to major shipping ports reduces domestic trucking costs and transit times.
  • Custom Roll Lengths: Custom sheet sizes match your project requirements to minimize material waste on site.
Packaging warehouse shipping docks
Forklifts loading cargo container
Export insulation container sealing
Global logistics shipping lines loaded

Quality Standards & Compliance Certification

Kingflex insulation products are certified to meet performance standards in all target markets.

Traceable Standards for Global Markets

Our quality management system is audited under ISO 9001, and our products carry certifications to meet international building and industrial codes:

  • British Standards (BS 476): Certified to BS 476 Part 4 (Non-combustibility for glass wool), Part 6 (Fire propagation index), and Part 7 (Surface spread of flame - Class 1 and Class 0 ratings).
  • European Union CE & RoHS: Fully compliant with EN 14303 standard for factory-made mineral wool and elastomeric products, as well as RoHS hazardous substance restrictions.
  • UL 94 & ASTM Standards: Certified to UL 94 V-0 for plastic materials flammability, and ASTM C547 for mineral fiber pipe insulation specifications.
  • Product Traceability: Each batch is marked with production codes to trace raw material lots, manufacturing dates, and quality assurance records.
BS 476 Fire Testing Certificate Documents
CE Mark & ISO System Certificate
RoHS Environmental Compliance Statement
ASTM C547 Test Report paperwork

Technology Roadmap & Sustainability Outlook

Developing eco-friendly binder systems and advanced composite materials to support low-carbon construction.

Bio-Soluble Binder Formulation

We are transitioning our glass wool lines to bio-based binders that eliminate added phenol-formaldehyde, reducing emissions during manufacturing and installation.

Aerogel Composite Integration

We are testing silica aerogel coatings on elastomeric foams to reduce thermal conductivity below $0.028 \text{ W/(m}\cdot\text{K)}$, allowing for thinner profiles in space-constrained applications.

High-Recycled Content

Our goal is to reach an average of 65% post-consumer recycled glass cullet in our glass wool formulations by 2026, lowering carbon footprint and energy use.

Real-Time Support & Global Client Communications

Our export team provides technical and logistics support to clients in over 66 countries. We maintain open communication channels to coordinate order processing, custom packaging, and shipping schedules.

Fast Response Logistics Support Custom Design
Client communication log Customer chat coordination Engineering email review Packaging specification sign-off

Frequently Asked Questions (FAQ)

Get answers to common technical, logistics, and procurement questions regarding Kingflex insulation products.

Q1: What are elastomeric rubber foam insulation systems primarily used for?

Elastomeric NBR/PVC rubber foam is used on HVAC ductwork, commercial air conditioning refrigerant lines, chilled water piping, and low-temperature industrial lines. Its closed-cell structure blocks moisture vapor, preventing condensation on cold pipes and protecting pipelines from under-insulation corrosion.

Q2: How does Kingflex rubber foam insulation compare in fire safety ratings?

Our foam insulation is designed to meet international fire codes. It achieves Class 0 / Class 1 fire resistance ratings under BS 476 Parts 6 & 7, and complies with UL 94 V-0 standards. In contact with flame, the material is self-extinguishing and will not drop burning particles.

Q3: What are the key differences between closed-cell rubber foam and rock wool insulation?

Closed-cell rubber foam is flexible and resistant to water vapor, making it suitable for cold systems like chilled water and HVAC. Rock wool is a porous, high-density mineral fiber that can withstand temperatures up to 850°C, making it suitable for high-pressure steam pipes, industrial furnaces, and applications requiring high fire resistance.

Q4: Can Kingflex design custom dimensional parameters for large industrial orders?

Yes. We offer customization through our R&D team. We can customize density, wall thickness, inner diameter, colored outer skins, and add self-adhesive backings or protective foils to meet project-specific requirements.

Q5: Which international certifications are verified for Kingflex shipments?

Our products are certified to international standards including BS 476 Parts 4, 6 & 7, CE, RoHS, REACH, UL 94, and ASTM. We provide certified testing reports and compliance certificates for global project submittals.

Q6: Are Kingflex products traceable throughout the supply chain?

Yes. Each production run has a distinct batch code. We track every stage of the manufacturing process from raw material delivery and mixing to extrusion, curing, and warehousing to ensure quality control.

Q7: What thickness limits are available for rubber foam sheet rolls?

We produce elastomeric rubber foam sheets in thicknesses ranging from 6mm to 50mm. For thicker requirements, we recommend layering sheets with Kingflex 520 adhesive to maintain a vapor-tight seal.

Q8: What is the expected service life of Kingflex rubber foam insulation?

Under recommended operating temperatures (-40°C to +105°C) and with proper installation, our materials have a design service life of 10 to 15 years in typical indoor settings. Outdoor installations require an additional protective UV jacket or weather-resistant coating to prevent degradation.

Q9: How does fiber glass wool differ from rubber foam for soundproofing?

Fiberglass wool is highly porous and absorbs airborne sound waves, achieving a high Noise Reduction Coefficient (NRC) of up to 1.00. Closed-cell rubber foam is better suited for dampening structure-borne vibration and reducing sound transmission through walls and metal ducts.

Q10: What factors influence the wholesale pricelist for export orders?

Pricing is determined by material density, thickness, fire classification, and order volume. For glass wool, density is the primary cost factor, while for rubber foam, price is influenced by raw elastomer costs and fire-retardant additives.

All Glass Wool Insulation Products Products